Numerous products are subject to recall when their exposure to viral or bacterial contamination creates a problem for consumers. In addition, zero waste is appealing to consumers as a cost-effective alternative to traditional packaging. From the first delivery to the last, the product is kept fresh, and 99.5 percent of it is squeezed out as the compressed air is pushed against the bag. The propellant squeezes the bag on delivery, making it possible to dispense from any angle, even upside down without freezing.
The Bag on Valve Revolution and Industry Outlook
Aerosol containers come in an aluminum cylinder or can that acts like a bottle, which dispenses the product in the container in a mist or foam spray. Since then, brands have used aerosol containers and packaging in the food, pharmaceutical, medical, cosmetics and home cleaning industries. Key manufacturers include BOV Solutions, Precision Global, TUNAP, and Lindal Group, all of which are well-regarded in the industry for their BOV products. BOV technology is widely used in personal care, including deodorants, hair sprays, and moisturizers. Using non-flammable gases as propellants significantly enhances safety for consumers and manufacturers.
This method ensures a more precise filling process and better control over the final product’s consistency and quality. Traditional aerosols typically involve filling the can with ingredients first and then adding the propellants. Traditional aerosol systems are generally less expensive due to their simpler design and use of inexpensive propellants. This shift contributes to more sustainable packaging practices and aligns with growing environmental regulations and consumer preferences for eco-friendly products. Bag-On-Valve systems offer a quieter operation because the propellant is contained within the system and only releases the product without a loud hissing sound.
Bag On Valve Technology: The Ultimate Guide
Its controlled dispensing, product protection and long shelf life make it suitable for products that require consistent application or must remain sealed from contamination. However, once the valve is pressed, air or nitrogen is filled into the area between the bag and the can. This allows the product to be completely separated from the propellants, which keeps the product 100% pure. It creates a barrier between the liquid product and the liner of the aerosol can. Your product filler or chemist should guide you on the pressure resistance required to ensure your product dispenses correctly.
Food Items
Bag on valve technology makes it possible to deliver lotions, gels, and sprays for an incredible number of products. BoV technology is an advanced packaging system where the product is separated from the propellant in a bag within a can. The working pressure for the bag on valve filling machine is determined by the compressor which supply the pressure for the machine. Weight standard refers to the weight of liquid material inside the vacuum bag, not the whole finished aerosol products’ weight. If this process can’t be worked well, you won’t get a good quality of finished aerosol products. Most fluids and viscous products can be filled in a bag on valve system as long as the product’s viscosity is low enough to allow passage through the valve stem.
Formulation Versatility
When pressed button, the compressed gas is directly squeezed the material out of the valve, and the gas propellant is also released. Due to good aerosol formulation and aerosol valve, users can get the most even and finer mist when spraying. This means the same type of packaging can be used for a whole range of different products, increasing brand recognition.
But how does bag on valve technology make both business man and consumers are benefit from it? Believe it or not, especially in cosmetic and food aerosol products. Both business man and the consumers are have critical requirements for their aerosol products. 2.The bag on valve technology didn’t developed enough to bring profit to the business man and the consumers. It is a safe aerosol packaging technology.
Our company operates a state-of-the-art Automatic Production Line, ensuring efficiency and consistency throughout the chicken road apk download manufacturing process. For clients requiring filling services, we offer OEM options and can either use our established formulas or create custom ones based on your specific needs. The BOV system ensures that almost all the product can be dispensed, reducing residue and minimizing waste.
Secondly, there is the possibility of packaging in transparent containers allowing the consumer to see what is left in the package. Taller cans introduce the opportunity to package for the wine market, something you might not otherwise consider. Shorter cans are frequently used in a variety of markets, including coffee and tea, confectionery and cosmetics.
Chapter 1. What is bag on valve technology?
Both bag on valve manufacturers and retailers are seeing increases to their bottom line. As consumers grow more accustomed to a new system of delivery, there is a greater expectation of more aerosol product companies fulfilling their preferential needs. It is not difficult, then, for aerosol packaging companies to keep up with the demand.
If your company is looking for options with aerosol packaging, then MJS Packaging can help. Most fluids and viscous products can be filled in a BOV system as long as the product’s thickness can pass through the valve stem. This process keeps the product and propellant separate at all times.
Considering that your customers get more product for their money, you can reasonably raise prices slightly higher without costing your customers any more than they gain. When you offer a better spray can, that’s nearly half the battle of converting a customer. Choosing BoV technology establishes your company’s values, social concern, and empathy for your customers. More people today are concerned about the environment and waste, and everyone is looking for product convenience. Each layer has a distinct purpose in protecting the contents of your bag. The laminated bags usually have four layers to make them strong enough to create a barrier but flexible enough to fold.
Chapter 3: BOV Aerosol Spray Technology VS Traditional Aerosol Spray Technology
- If the pressure is too high, the vacuum bag will be broken, and no spray come out.
- This is a significant advantage in industries like cosmetics, where product integrity is crucial.
- Unlike traditional aerosols that waste 5-10% of product, bag on valve benefits include near-complete evacuation.
- The BOV system is housed within an aluminum can, featuring a one-inch opening for crimping the valve.
If the pressure is too high, the vacuum bag will be broken, and no spray come out. To test liquid material weight, after filling gas and crimping, take the can on a electronic scale, reset the scale, then take the can to filling liquid material into the vacuum bag. Use a auxiliary tool to check if the center of the valve coincides with the center of the gas filling head.
About the Bag-on-Valve System
Produced with standard actuators and aerosol cans means it can be widely used in aerosol production. When the actuator is pressed, the product is squeezed out of the bag by the propellant. The product is squeezed into the bag, while the propellant is filled into the space between the can and the bag. The bag is welded to the aerosol valve and then shoved inside the can which is made of either aluminum or steel.
BOV systems look similar to aluminum cans like other aerosol products. The bag-on-valve (BOV) system is different from traditional aerosol systems. As the demand for eco-friendly and efficient packaging solutions continues to rise, BOV technology is set to play a crucial role in shaping the future of aerosol products. BOV technology employs eco-friendly propellants such as nitrogen or compressed air, making it a safer alternative to traditional aerosol systems that often use harmful hydrocarbons. The demographic is wide-ranging when aerosol packaging companies are producing not just food products but also pharmaceuticals, cosmetics, household, automotive products, and more. BoV aerosol packaging companies have the opportunity to make use of the same type of packaging for a wide range of products.
- Bag-On-Valve technology provides a safer and more environmentally friendly alternative by using air or nitrogen as propellants, which are less harmful.
- Bag-On-Valve systems excel in atomization by using a dedicated valve mechanism that allows for fine and precise spraying.
- After finished filling the material into the vacuum bag, the most important two process are completed.
This is the most common using for bag on valve packaging. Bag on valve systems are optimized for oxygen-sensitive and sterile products. Bag on valve systems are suitable for liquid as well as viscous products, such as gels, creams and ointments, in a number of application areas. Many people think that “aerosol” refers to the propellant used to push the product out of the valve.
However, an aerosol is the suspension of fine solid or liquid particles in a gas. Can be used with standard actuators and aerosol cans. Suitable for both liquid and viscous products. Because only safety products can bring profit to both the business man and the consumers. The whole filling process are finished in the aseptic workshop, and the whole process guarantees aseptic operation.
Chapter 5: Bag-On-Valve Applications
Different types of products can be packaged on the BOV system; the most common areas of application include the packaging of personal care products such as ointments, gels, and lotions. The propellant used in the system is strictly detached from the stored products. For over two decades, Bag-On-Valve (BOV) products have been marketed and sold as non-aerosol items. The BoV process – when packaging large orders – is competitively priced with other spray-can packing operations. The right packaging of your products is critical for establishing your brand and appealing to your designated customer prospects. The laminated bags fold up as the product is dispensed because of the pressure.
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